Packaging & Assembly

Turning Precision Components into Fully Packaged, Market-Ready Solutions

At Solesis, we don’t just provide biomaterial components—we engineer complete, finished builds and medical device packaging solutions that meet the rigorous demands of next-generation medical devices.

Our Capabilities

Whether your product requires a high-performance textile component, a polymer-based device, or a combination/implantable solution, we deliver a full spectrum of services, including component assembly, cleanroom finishing, labeling, sterile packaging for medical devices and single-use solutions, and sterilization management. Drawing on our combined biomaterials and polymer heritage, we provide you with a seamless solution from component to final device.

Cleanroom Assembly & Finishing

We execute complex assemblies, including welding, bonding, heat sealing, sub-assembly of dissimilar materials, and finished device build. Single-use product finalization includes assembly packaged in single- or double-Tyvek pouches.

We handle label design and printing, kitting, packaging validation, sterilization transfer support (EtO, gamma), and final component or medical device release for distribution. Our expertise in medical device packaging ensures every build meets stringent quality and regulatory standards.

Whether you’re outsourcing an existing product or scaling from pilot to full production, we deliver structured transfer plans, risk assessments, process validation, and dedicated project management.

Transfer, Scale-Up & Supply-Chain Support

Backed by our biomaterials and polymer heritage, we qualify and supply materials, components, and subassemblies while ensuring traceability and regulatory readiness for therapeutics and device applications.

Material & Component Sourcing and Inspection

Why This Matters

Fully Integrated Execution

From component fabrication and device assembly to sterilization, packaging, and supply-chain logistics — all with one partner.

Quality Built In

Our facilities adhere to certified processes and are designed to meet the requirements of medical device and pharmaceutical regulations.

End-To-End Reliability

From prototype to commercial scale and from cleanroom assembly to custom medical device or component packaging and sterile, labeled devices—we’re your partner every step of the way.

Collaborative Approach

We work alongside your team to develop packaging concepts and process flows that move your product from component to shelf-ready as efficiently as possible

Deep Expertise

With decades of combined expertise in biomaterials, polymers, post-processing, and medical device packaging, Solesis brings specialized insight into what works across high-demand therapeutic areas, including vascular, general surgery, and advanced therapies.

Proven Results

Millions of device components completed across textile and polymer platforms.

Cleanroom assembly, sterile packaging for medical devices, and device release.

Seamless product transfers into Solesis facilities with minimal disruption and enhanced performance.