Manufacturing at Solesis
Accelerating Innovation Through Integrated Biomaterial & Manufacturing Expertise
At Solesis, we partner with you to bring next-generation innovations to life through advanced biomaterials, deep technical expertise, and scalable, high-performance manufacturing.
Textile-Forming Expertise: Knitting, Braiding & Weaving
Textile engineering is a cornerstone of the Solesis manufacturing heritage. Our three core forming processes — knitting, braiding, and weaving — each bring distinct mechanical properties and design possibilities, underpinned by deep expertise in fiber behavior, resorbable and non-resorbable polymers, and hybrid biomaterials. The result is precise, tailored performance for your specific device.
Each process is supported by a deep understanding of fiber behavior, resorbable and non-resorbable medical polymers, and hybrid biomaterials—allowing Solesis to tailor performance characteristics precisely for your specific device.
80+ Years of Combined Experience
Our capabilities enable precision biomaterials manufacturing supporting medical polymers, drug delivery systems, and advanced therapy applications—all anchored by rigorous quality control and an ISO-certified infrastructure.
We specialize in:
- Advanced Textiles – Knitting, braiding, and weaving for implantable and structural devices
- Polymer Processing – Extrusion, coating, lamination, dip molding, and thermoforming using polymers for medical devices and single-use solutions
- Product & Device Assembly and Finishing – Manufacturing standard or custom solutions to enable seamless integration and function
The Solesis Difference: Integrated Manufacturing from Concept to Commercialization
Manufacturing at Solesis is about more than production; it’s about partnership. We act as an extension of your engineering and R&D teams, integrating materials science, process development, and scalable manufacturing to deliver precision, performance, and reliability across every component.
As a unified brand—combining Secant Group’s leadership in biomaterial textile engineering with Polyzen’s polymer processing and medical product manufacturing expertise—we deliver an end-to-end manufacturing ecosystem.
Our integrated approach unites design, prototyping, and production under one collaborative partner, accelerating innovation, reducing risk, and ensuring quality from concept to commercialization.
Post-Processing
Every Solesis component is finished with precision—cleaned, stabilized, and fine-tuned through advanced techniques including scouring, heat treatment, coating, ultrasonic welding, and product packaging. We control the properties that matter most to performance: thickness, permeability, and structural integrity.
Flexible Partnership Models
We offer flexible partnership models to support your development and commercialization goals, from MedTech innovators and pharma companies to life sciences organizations, established manufacturers, and technology partners. Whether developing novel device components, enabling controlled drug delivery, integrating single-use systems, scaling production, or co-developing next-generation biomaterials, our team collaborates to move your technology forward.
Our Proven Process
Our flexible approach enables partners to engage at any stage, from early concept to development, scale-up, or full commercial production. We integrate design, material selection, and manufacturability early in development to reduce time-to-market and optimize product performance.
- Design Consultation – Define application, performance, and regulatory goals.
- Rapid Prototyping – Accelerate iteration and validation.
- Process Development – Ensure scalability and reproducibility.
- Verification & Validation – Confirm design and performance to standards.
- Scale-Up & Commercialization – Transition seamlessly into ISO-certified medical device manufacturing.
Proven Reliability & Quality
Solesis biomaterials manufacturing facilities adhere to robust quality management systems that ensure consistency, traceability, and compliance. We’ve successfully partnered with leading innovators to deliver:
- Accelerated time-to-market through integrated development and production
- High-precision textile and polymer components for Class I, II, and III devices
- Reliable scale-up for clinical and commercial programs
- End-to-end material and process traceability
This multidisciplinary expertise enables us to bridge materials and processes, delivering biologically compatible solutions that are mechanically sound and manufacturing-ready.
Together Let's Shape What's Next
At Solesis, we unite textile and polymer innovation under one trusted partner to accelerate your path from concept to commercialization. Whether you’re creating a new implantable device, scaling an advanced therapy system, or transferring production to a reliable partner, Solesis delivers applied biomaterials, proven processes, and unwavering collaboration to help you realize your vision.